PTFE
laminated filter bags material is a new type of
filter material with high efficiency, low resistance, high filtration precision
and long life. Its superior function is unparalleled by ordinary filter
material. At present, it has been widely used in steel, cement, ferroalloy and
carbon black, and the effect is excellent. But the function of the PTFE
laminated fiberglass filter material sold on the market is very different now.
In the meantime, the 90% is glued ptfe laminated fiberglass dust filter (which
is adhesive on the glass fiber base cloth with PTFE microporous membrane). Its
function is very poor and can be said to be a fake. It has now formed a severe
result for many users because of the user's glass fiber knowledge of membrane
filter media is so little that it is impossible to identify the true and false
form of glass fiber coated filter media.
The glass fiber
coated filter material is a high temperature resistant filter bag, which means
that the high temperature resistance is the minimum function of the glass fiber
coated filter material. However, when the adhesive glass fiber film filter
material is over 80 C, the adhesive used is now dissolving. At the moment, the
membrane will fall and the resistance is increased. Filter material (it is the
use of high temperature hot pressing skills to cover the PTFE microporous
membrane on the glass fabric, without using any adhesive in the production
process) can be connected in a operation less than 260 degrees centigrade, and
its function will not be changed.
The quality
of ptfe laminated fiberglass filter bags material is different,
so it is very important to distinguish the quality of ptfe membrane fiberglass
filter material. The following is how to distinguish the quality of ptfe
laminated fiberglass filter bags material without special equipment, and talk
about several methods that we have summed up in practice.
1.
Intuitive
identification of the samples provided by the production plant:
1-A. hand touch feeling: the ptfe coated
fiberglass filter material produced by hot pressing skills is very smooth, and
the appearance of the adhesive ptfe laminated filter material has a moist
feeling, but the products of each production plant are different in wet sense,
but in any case the feeling of the two materials must be significantly
different.
1-B.
Adhesive
90% is used as a general organic solvent type adhesive, so if the ptfe
laminated filter material is soaked in an organic solvent, the adhesive can be
lost, then the membrane can be easily removed from the glass fabric. Organic
solvents that can be used include benzene, ketones, lipids and other organic
solvents.
1-C. The use
of adhesive glass fiber film filter material can not withstand high temperature
characteristics, we can warm it to about 100 degrees C, then the PTFE
microporous membrane can be uncovered from the glass fabric, and the hot
pressed glass fiber coated filter can not be uncovered at the temperature of
300 degrees C.
2. There are two ways to distinguish the quality
of the ptfe laminated fiberglass filter bags in practice.
2-A. the
system resistance in practice is the main standard to test the quality of PTFE
laminated fiberglass filter bag. In the operation, the resistance changes of the
hot
pressed PTFE laminated fiberglass dust filter bag and the
adhesive PTFE membrane fiberglass filter bag are very different. The operation
resistance of the dust collector with the hot pressed PTFE laminated fiberglass
filter bag is low and very stable. However, the operation resistance of the
dust collector using the adhesive PTFE membrane fiberglass filter bag is not
only high, but also agility to rise, until it is blocked, and there will be the
falling appearance of the membrane. We have seen the example of sticking PTFE
membrane fiberglass filter bag for four hours. So in the operation, we can see
that the resistance of the filter can be judged by the resistance of the
filter.
2-B. if your
use of glass fiber membrane filter bag filter has been working well, but for
some reason, a small amount of glass fiber coated filter bag produced by
another manufacturer is replaced, in this case, it is impossible to distinguish
the quality of PTFE laminated fiberglass filter bags by checking the change of
the resistance of the dust collector, because the resistance of the dust
collector changed little. But if remove one filter bag and check after the
filter bags working for one or two months, that will be easy to distinguish the
PTFE laminated fiberglass filter bags quality. If the filter bag is very soft
(the same as before filter bags used), this filter bag must be hot
pressed PTFE laminated fiberglass filter bags, if the filter
bag is hardened, and even the appearance of the caking (It's hard to scrape the
lump down with a knife), or if there is a membrane falling off the appearance,
the filter bag must be glued PTFE membrane fiberglass filter bag, which can not
be used.
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