2018年7月18日星期三

Applications of anti static filter bags


Applications of anti static filter bags



Anti static filter bags main applications are the cases where fires and explosions probably occur because of electrostatic discharge, such as flour mill, starch factory, grain depot, coal mine and other enterprises

In the process of production of factories and mines, such as textile mills, sulphur factories, metal processing plants, coal mines, flour mills, sugar factories and grain depots, a large amount of combustible dust will be produced and suspended in the air. When the concentration of these industrial dusts reaches a certain degree, fires and explosions will be triggered if sparks or electrostatic discharge is encountered.
In order to recover this part of the dust, improve the workshop environment, and minimize the possibility of fire and dust explosion, it is necessary to use bag filter to remove dust, and use anti static dust filter material to prevent dust explosion caused by static electricity.
The anti static filter bag is to add conductive fiber to the base cloth of common needled felt or to add conductive fiber to the needle felt, so that the needle felt is antistatic. The anti-static filter bag can be conductive and explosion-proof. It is suitable for use in cases where fires and explosions probably occur because of electrostatic discharge.
Usually, the dust in the production of flammable dust, such as flour mill, starch factory, grain depot, coal mine and other enterprises, are all at normal temperature, so the anti static dust filter cloth is usually using the normal temperature polyester material. But in some special industries, high temperature dust will also appear. At this time, the conductive fiber is added to the corresponding high temperature filter material, which can be made into high temperature anti static dust filter cloth. However, because of this relatively small working condition, there is not much demand for high-temperature anti-static dust filter bags.

The aramid(Nomex) filter bag can be used in the tail of the cement kiln?


The aramid(Nomex) filter bag can be used in the tail of the cement kiln?


Can the aramid filter bag be used in the tail of the cement kiln? The answer is yes. aramid fiber can be used to purify the flue gas of cement kiln from the aspects of temperature, strength, chemical resistance and flame retardance. And aramid(NOMEX) filter nags can be used in cement kiln tail.

The bag type dust collector can achieve better dust removal effect in the application of the cement kiln head and the tail gas dust of the kiln. It has become a necessary production equipment for the cement production enterprises.
However, there are often problems in the operation of bag filter, and more than 50% of the problems are related to the selection of filter material. When the flue gas temperature is high, the filter bag will be destroyed and condensation will occur when the temperature is low. In serious cases, the dust collector may even be invalidated. Selecting suitable filter material is of great significance for improving the usage of bag filter in cement kiln.
The full name of aramid is "aromatic polyamide fiber". It is a new type of synthetic fiber. Aramid has good mechanical properties, high strength, high strength and high toughness. The elongation of aramid fiber is large and the feeling of hand is soft. The aramid fiber is with high temperature resistance, acid and alkali resistance and good insulation. It has excellent aging resistance and long life cycle.
The thermal stability of aramid fiber is excellent. It can be used continuously below 205 degrees centigrade, and it can still maintain higher strength at 250 degree Celsius. It is a good material for treating high temperature gas at 180 -220 C.
Can the aramid filter bag be used in the tail of the cement kiln? The answer is yes.
As one dust filter bag manufacturer, SIIC team from INDRO filtration now analyze and explain the characteristics of the flue gas at the end of the cement kiln as followings:
The flue gas temperature at the end of the cement kiln is below 250℃. The main components are SO2, NOx, O2, N2, CO2 and water. The main components of the dust are SiO2, Al2O3, Fe2O3, CaO, MgO and so on. The flue gas of cement kiln tail has large volume of smoke, high temperature, high dust concentration, fine and sticky dust, and containing corrosive flue gas. To sum up, aramid fiber can be used to purify the flue gas of cement kiln from the aspects of temperature, strength, chemical resistance and flame retardance. And aramid(NOMEX) filter nags can be used in cement kiln tail.

Reasons for frequent replacement of dust filter bags


Reasons for frequent replacement of dust filter bags

The cost of dust filter bag is not high, but because of its characteristic, the average life of a high quality dust filter bag is 2-5 years. If the selection is not suitable or improper, it will reduce the life of the filter bag. The so-called " Many a little make a mickle", if it is to replace the dust filter bag very often, the cost is considerable. So today SIIC team from INDRO filtration is glad to share with you about the reasons for frequent replacement of dust filter bags, hope it can help you save money.
Reasons for frequent replacement of dust filter bags are mainly burnout and abrasion.

1.    Burnout: the main reason for the burnout of the duster cloth bag is that the initial layer thickness of the dust bag is not enough, and the temperature of the flue gas is too high. If the flue gas temperature of the long-term treatment of the dust collector exceeds the working conditions of the bag, it is easy to harden and contract the dust filter bag, or to melt the hole. If the thickness of the initial layer is not enough, the flow of sparks in the flue gas or the heating of the dust may also cause the dust filter bag to be burnt out. The dust filter bag burning is mainly reflected in the online replacement of the new dust bag. Since no pre coating is carried out after the online replacement, the high temperature flue gas carries the sparks directly to the cloth bag, which is easy to damage the dust filter bag. Measures to prevent burnout: ensure the initial layer thickness on the surface of the baghouse filter bag.
2.    Abrasion: wearing dust filter bag mainly occurs in the middle part of the dust collector. The single filter bag wearing mainly occurs in the range of 1 meter away from the filter bag top. The main reason is that the gas distribution is uneven, the velocity in the middle part of the single chamber is too high. The velocity of the filter gas is too high in the outlet of the single dust collection filter bag, which causes the dust impact and the wear cloth filter bag, and the fabric fiber tension of the dust bag is damaged, the local cloth bag perforation is easy to be perforated and the cycle time is too short. The dust collector filter bags for frequent wear parts are replaced by wear resistant cloth filter bags.
3.    The distance between the dust filter bags is too small, and the filter cage bending is easy to cause the wear between filter bags.
4.    When the welding joint of the filter cages has holes or burrs, the rough surface caused by corrosion will also accelerate the abrasion of the dust collector filter bags. The loose sealing of filter bags and cell plates will cause the abrasion of the top of the baghouse filter bag.
5.    The venturi tube or pulse jet tube is not aligned with the filter bag center, which makes it easy to blow out the airflow and directly wear the upper part of the filter bag. Too often cleaning of cloth filter bags will accelerate the wear of dust collector filter bags.
6.    Excessive filtering gas speed will break the initial dust layer and impact the dust filter bag and cause excessive wear. If the number of cleaning bags is too high at this time, it is very easy to loose the fabric of the dust collector filter bag and accelerate the wear of the filter bag. Dust in flue gas exceeds design standard, which will accelerate the wear of fabric filter bags. Too much ash in the ash hopper causes the dust in the flue gas chamber to over speed and accelerates the wear of the filter bag.